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Conveyor Weighing System

Name: Conveyor Weighing System
Brand: ESSKAY WEIGHING AND AUTOMATION
Price: 190000.0 INR
Availability: InStock

Price 190000.0 INR/ Piece

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MOQ : 1 Piece

Conveyor Weighing System Specification

Usage
Industrial Material Weighing on Conveyor Belts

IP Rating
IP65

Automatic Grade
Automatic

Connectivity Type
Wired / Optional Wireless

Application
Mining, Cement, Power Plants, Fertilizer, Aggregates, Bulk Material Handling

Display Type
Seven Segment / LCD Display

Function
Continuous Weight Measurement

Size
Customizable as per Conveyor Width

Battery Life
Optional UPS Backup

Interface
RS232 / RS485 Serial Interface

Features
Automatic Zero Tracking, Overload Protection

Power Source
Electric Mains

Product Type
Conveyor Weighing System

Weighing Scale Type
Belt Conveyor Weighing Scale

Material
Other

Power Supply
Electric

Monitor Display
Digital LCD/LED

Load
Up to 1200 Tons Per Hour (TPH)

Accuracy
0.5% or better

Capacity Range
5 TPH to 2000 TPH

Color
White

Warranty
Yes

Conveyor Weighing System Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
7-10 Days

About Conveyor Weighing System

Belt Scale Systems are precision weighing solutions designed to continuously measure the flow rate and totalized weight of bulk materials being transported on conveyor belts. These systems are widely used in industries such as mining, cement, steel, power plants, ports, and process industries where accurate material measurement is critical.

Key Features:

High Accuracy: Advanced load cell technology ensures accurate and reliable measurements even in harsh industrial environments.
Robust Construction: Designed for heavy-duty applications with rugged frames and weather-resistant components.
Digital Communication: Equipped with modern protocols (Modbus, Profibus, Ethernet/IP, etc.) for seamless plant integration.
Real-Time Monitoring: Flow rate and cumulative totals are continuously displayed and logged for process optimization.
Easy Maintenance: Modular design for quick installation, calibration, and servicing.
Control Interface: Touch-screen controllers (typically 5"7") for user-friendly operation and diagnostics.
Integration Ready: Compatible with SCADA/DCS systems for centralized monitoring and control.

Reliable Inline Weighing Solution

Mounted directly on standard conveyor systems, this solution delivers robust, inline weight monitoring. Its industrial-grade design, including powder-coated components, allows deployment in tough environments such as mines, cement factories, and bulk material sites. Automatic grade features facilitate seamless operation and integration into existing workflows with minimal downtime.

Advanced Performance & Data Handling

The systems microprocessor-based controller and in-built data logging facilitate meticulous tracking of material flow. Users can export data for further analysis, ensuring effective process optimization and regulatory compliance. Overload alarms and automatic grade functions enhance operational safety and accuracy without interrupting regular production.

Flexible Configuration & Connectivity

Capable of supporting belt speeds from 0.1 m/s to 5 m/s and customizable widths, this conveyor scale adapts to diverse industrial requirements. The IP65-rated enclosure offers protection against dust and water, while the RS232/RS485 interface plus optional wireless connectivity make integration with plant control systems both straightforward and future-proof.

FAQs of Conveyor Weighing System:

Q: How is the Conveyor Weighing System installed on existing conveyors?

A: The weighing system is mounted inline with standard conveyor setups using easy-access panels, making installation straightforward and minimizing system disruption. Its customizable frame suits belt widths from 500 mm up to 2000 mm, providing flexibility for most industrial conveyor designs.

Q: What is the process for calibrating the conveyor weighing scale?

A: Calibration can be performed either automatically or manually. The systems microprocessor controller guides users through a step-by-step calibration process, ensuring high accuracy (0.5% or better) is maintained for all material loads and flow conditions.

Q: Where is this weighing system typically used?

A: This solution is widely deployed in industries such as mining, cement plants, fertilizer factories, aggregates production, and any bulk material handling facilities. Its rugged build and environmental resistance make it suitable for both indoor and outdoor installations across India and export markets.

Q: What benefits does data logging and export provide for industrial users?

A: In-built data logging enables tracking of production flow and load histories, which can be exported for compliance, quality control, and workflow optimization. This supports informed decision-making and enhances operational transparency for manufacturers and suppliers.

Q: When should overload alarms and automatic zero tracking be utilized?

A: Preset overload alarms provide immediate notification if conveyor loads exceed thresholds, helping to prevent equipment damage and material loss. Automatic zero tracking ensures the system maintains accurate weighing, especially during continuous operation and variable belt loads.

Q: What type of display and connectivity does the system offer?

A: Users can choose between seven-segment LED displays or digital LCD screens for monitoring. The system features RS232/RS485 serial interface for data communication, with optional wireless connectivity to easily integrate with control centers and remote monitoring systems.

Q: How does the weighing system maintain reliable performance in extreme conditions?

A: Its structural components are powder coated or painted for protection, and the enclosure is rated IP65 for dust and water resistance. This ensures consistent performance in harsh environments, withstanding temperatures from -10C to +50C and humidity up to 95% non-condensing.

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